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BF50 Outboard bad machining in oil passage

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Old Aug 13, 2016 | 09:19 PM
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Default BF50 Outboard bad machining in oil passage

Hi All,

New to this site and looking for some advice.

Purchased a used 2009 150hp outboard, compression check < top cylinder down : 200, 150, 180, 205. I checked the valve clearances all the intake where good but the exhausts were tight, # 2 had less than .002" clearance. I took the head off and found the # 2 cylinder exhaust valves badly burnt. I order new stuff and cleaned the cams and head.

During reassembly i found an oil passage in the cylinder block (see pictures) with i very large piece of aluminum sticking straight out of the drilled hole. it needs to be removed, but Im not sure how? and Do you think i should contact Honda?

Thanks for your help!
 
Attached Thumbnails BF50 Outboard bad machining in oil passage-img_1245.jpg   BF50 Outboard bad machining in oil passage-img_1247.jpg   BF50 Outboard bad machining in oil passage-img_1248.jpg  
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